Lean ERP – Waste Elimination Methodology
At ERPtech, we implement ERP systems based on Lean Manufacturing principles. We eliminate waste, optimize flows, and build continuous improvement cultures – all within one integrated system.
Waste elimination. We identify and remove 8 types of Muda (overproduction, waiting, transport, overprocessing, inventory, unnecessary movement, defects, unused potential).
Continuous improvement (Kaizen). Built-in KPI monitoring mechanisms, bottleneck analysis, and optimization suggestions.
Value stream mapping. Mapping processes from raw material to finished product with clear visualization of value added.
Just-in-Time (JIT). Production and deliveries at the right time, minimizing buffer inventory, and pull system instead of push.
Five Lean ERP Principles
Fundamental Lean Manufacturing principles implemented in ERP systems ensure maximum operational efficiency and waste elimination.
Define Value
Determine what is valuable from the customer's perspective
Map Value Stream
Identify all steps and eliminate waste
Ensure Flow
Remove obstacles and ensure smooth value flow
Introduce Pull System
Produce only what the next step requires
Pursue Perfection
Kaizen – continuous improvement seeking
Key Lean ERP Benefits
Implementation of Lean principles in ERP systems brings measurable business benefits confirmed by hundreds of projects worldwide.
20-40%
Reduction in operational costs
30-50%
Faster delivery times
25-35%
Productivity increase
50-70%
Lower inventory levels
Additional Benefits
40-60% quality improvement
Poka-Yoke mechanisms minimize defects
Higher customer satisfaction
Faster delivery increases loyalty
Employee engagement
Kaizen culture motivates teams
Production flexibility
Quick adaptation to demand changes
Ready for Lean transformation?
Our Lean Six Sigma experts will help you implement Lean methodology in your ERP system. We'll conduct VSM analysis, design optimal flows, and implement continuous improvement culture.
Analysis of Lean potential in your company
Value stream mapping
Financial benefits estimation